Inspection and maintenance of a centrifugal air compressor. Condensate generated from a centrifugal compressor is not subject to the same local regulations as oilcontaminated condensate, allowing for easy and lowcost disposal. Feb 28, 2017 our integrallygeared centrifugal compressors are built with integrallygeared technology, the industrys most compact and efficient compressor design. Typical preventative maintenance listcentrifugal compressor. These advantages are inherent in the centrifugal design and are further enhanced by ingersoll rands more than 60 years of centrifugal expertise. Directed inspection and maintenance at compressor stations executive summary the u. Read this manual thoroughly before operating or servicing this unit. Maintenance manual centrifugal chillers november 99 ctvsvd01aen american standard inc. Cvgf centrifugal chillers equipped with the tracer adaptivew chiller controller system. Of particular concern is the contamination of the dry gas seal with bearing lubrication. Centrifugal compressors baker hughes, a ge company. Compressor should pumpdown and be deenergized when suction pressure reaches cutout setting of control. This service is only available for units covered by a 5 years maintenance contract.
Integrally geared centrifugal compressors represent the latest. Our designs reflect our commitment to making our products the best in the industry, down to the last detail. Maintenance actions planning in industrial centrifugal. Compressor design considerations various features of a compressors design have an impact on gas seal performance and reliability.
Basic concepts of operation, maintenance, and troubleshooting part i introduction the operating manual of any centrifugal pump often starts with a general statement, your centrifugal pump will give you completely trouble free and satisfactory service only. Mo206 maintenance and operation of air compressor plants. Membership of the reciprocating compressor and rotary positive compressor sections. After learning about all the components in your centrifugal compressor you should now have a comfort level knowing about the parts and operation of your machine. Process gas centrifugal compressors ingersoll rand. Elliotts multistage centrifugal compressors lead the industry in both performance and reliability. Geardriven centrifugal watercooled liquid chillers with. Dry seal compressors will be discussed in more detail in section 4. This manual does not for designing centrifugal compressor and those parts.
R4a original instructions installation, operation and maintenance manual deimwc0090414en. Centrifugal compressors respond to changes in plant demand by two means. Centrifugal compressors do not rely on wearing surfaces to create compression, leading to longerlasting bearings and other rotating components. For maximum benefit, this manual should be used in conjunction with equipment manufacturers manuals, parts lists and drawings. Operation and maintenance manual s200 series centrifugal pumps. Warnings, cautions, and notices safety advisories appear throughout this manual as. Centrifugal compressors 3 ingersoll rand is a technology leader in oilfree compressed air technologies not only because we develop classleading products, but also because we know our customers. Atlas copco is a leading manufacturer of air compressors and vacuum pumps. Remote monitoring service this service will require trane technicians to remotely log onto the customers system. When maintenance has been completed, refer to the starting procedure section of this manual for restarting the unit. The installation, starting up, and servicing of heating, ventilating, and.
Elliott has designed, tested, and installed some of the industrys most. An inlet guide vane or butterfly valve is located near the inlet to the first stage usually on the compressor casing. Pdf compressor handbook principle and practice by tony. In case of conflict, manufacturers recommendations on use, care, operations, adjustment and repair. In this section of mechanical books you will find compressor handbook pdf for direct downlod. This manual provides the operator and maintenance technician the necessary information to operate the compressor efficiently and maintain the compressor economically. Centrifugal compressor operation and maintenance 11 figure 3. Report broken links to contact us compressors introduction download a practical guide to compressor technology second edition download atlas copco compressed air manual 8th. Compressor handbook principle and practice by tony giampaolo. Instructions on a variety of topics, including courses. Hasegawa is confident that our compressors will exceed your requirements and achieve a high degree of product satisfaction. Directed inspection and maintenance at compressor stations. Aircooled screw chillers 100 to 565 tons 350 to 1985 kw hfc4a refrigerant 6050 hz. Interstage and balance piston sealing is accomplished through two component features.
C700 instruction manual c700 instruction manual rev. Atlas copco integrallygeared compressors hd youtube. The compressors will eventually be staged off by the temperature control. Maintenance visit plus compressor inspection including bearing change, tolerance check. This publication provides information on the maintenance and operation of air compressor plants. Installation, operation and maintenance manual installation, operation and maintenance manual frictionless centrifugal chiller ewwd320. Integrally geared centrifugal compressors represent the latest technology, offering significant advantages over outdated, lessefficient and more costly compressor designs. Along this network, compressor stations are one of the largest sources of fugitive emissions, producing an estimated 50. Our industry milestones include the first highpressure compressors for ammonia and urea plants, the most powerful compressors for offshore applications over 30,000 hp and reinjection compressors with delivery pressures as high as 10,000 psi 700 bar. Download atlas copcos compressed air manual atlas copco uk. This manual offers a comprehensive guidance to anyone who is looking forward to further explore and get insights in compressed air technology. Operation and maintenance information for models cvgf are covered in this manual. View and download daikin pathfinder awv series installation, operation and maintenance manual online.
Jan 20, 2017 typical preventative maintenance list centrifugal compressor. Compressor type frictioneless centrifugal compressor oil free sound level sound power cooling dba 89,0. This website uses cookies to improve your experience. Maintenance and service lubrication in order to insure proper lubrication the compressor must not be run at a speed lower than 400. Typical preventative maintenance list centrifugal compressor. Maintenace manual screw chiller caterpillar operation and maintenace manual sr4b generators carrier centrifugal chiller manual ciat chiller troubleshooting manual york centrifugal chiller manual pdf hitachi screw compressor manual 30gx carrier chiller maintenance manual kirloskar screw air compressor maintenance manual hitachi. Installing a centrifugal air compressor compressed air and gas. Compressor design considerations various features of a compressor s design have an impact on gas seal performance and reliability. Ingersoll rand provides products, services and solutions that enhance our customers energy efficiency, productivity and operations. This advantage increases to as much as 30% as our capacity remains consistent, while other.
Centrifugal compressors can he designed and built with operation and ease of maintenance practices in mind. Manual purpose to be used for selection, application into the system, power and cooling water estimation. The compressed air manual is unique of its kind and has been widely used and hugely. Products within the scope of these sections are most frequently used for general purpose industrial air supply, but they also find use in offshore drilling, construction jobs, locomotives, ships, mining and other specialized applications. Maintenance actions planning in industrial centrifugal compressor based on failure analysis article pdf available in eksploatacja i niezawodnosc maintenance and reliability 161. When this occurs, the return fluid temperature must rise to the cutin set point of the temperature control the dial setting before the compressors is staged on again. The direction of airflow in the centrifugal compressor is radial with respect to. Ingersoll rands diverse and innovative products range from complete air compressor systems, tools, aro pumps, material handling systems and more.
Gtseries centrifugal compressor for air and process gas applications atlas copco gtseries integrally geared centrifugal compressors feature innovative gearbox and impeller designs for air and process gas applications up to 205 bar. Pdf maintenance actions planning in industrial centrifugal. We also enhance productivity through solutions created by club car, the global leader in golf and utility vehicles. Gtseries centrifugal compressor for air and process gas. Only qualified personnel should install and service the equipment. This valve is controlled by a signal from a control panel mounted near the compressor. To keep your compressor running like new takes time for regular inspections and will also save money on operational cost.
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